{"id":407,"date":"2024-12-23T15:55:20","date_gmt":"2024-12-23T06:55:20","guid":{"rendered":"https:\/\/www.excy-global.com\/blog\/sewing-dept\/?p=407"},"modified":"2024-12-23T15:55:22","modified_gmt":"2024-12-23T06:55:22","slug":"introducing-a-new-easy-order-factory-with-outstanding-cost-performance","status":"publish","type":"post","link":"https:\/\/www.excy-global.com\/blog\/sewing-dept\/introducing-a-new-easy-order-factory-with-outstanding-cost-performance\/","title":{"rendered":"Introducing a New Easy-Order Factory with Outstanding Cost Performance"},"content":{"rendered":"\n<h3 class=\"wp-block-heading\">What is Miyuki Keori&#8217;s Sewing Factory?<\/h3>\n\n\n\n<p>Miyuki Keori operates two sewing factories, one in Yomogita Village, Aomori, and another in Otaru City, Hokkaido. Each factory specializes in sewing jackets, slacks, and vests. While the locations differ, the machinery and production processes are standardized, ensuring uniform quality across all products.<\/p>\n\n\n\n<p>In summary, these factories stand out for their balance between advanced technology and skilled craftsmanship, offering an exceptional price-to-quality ratio.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"500\" src=\"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wordpress\/wp-content\/uploads\/2024\/12\/image-1.png\" alt=\"\" class=\"wp-image-410\" srcset=\"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wordpress\/wp-content\/uploads\/2024\/12\/image-1.png 1000w, https:\/\/www.excy-global.com\/blog\/sewing-dept\/wordpress\/wp-content\/uploads\/2024\/12\/image-1-300x150.png 300w, https:\/\/www.excy-global.com\/blog\/sewing-dept\/wordpress\/wp-content\/uploads\/2024\/12\/image-1-768x384.png 768w\" sizes=\"auto, (max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">A Blend of Technology and Craftsmanship<\/h3>\n\n\n\n<p>Our factories seamlessly combine traditional tailoring techniques with cutting-edge technology. Skilled artisans use sewing machines and ironing presses with precision, complemented by automated sewing machines for tasks that demand high accuracy. This fusion creates a perfect synergy between handcrafted expertise and mechanized precision.<\/p>\n\n\n\n<p>Additionally, a proprietary web-based ordering system simplifies the order process. Customers can place orders online (registration required), eliminating the hassle of handwritten order sheets and streamlining production.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Pattern Development and Materials Innovation<\/h3>\n\n\n\n<p>Our dedication to pattern development is unmatched. Master tailors regularly create new designs that reflect current trends while addressing specific fit needs, such as patterns tailored to the &#8220;forward shoulder&#8221; posture common in Japanese body shapes. We also prioritize the development of unique interlining materials and other components to enhance quality, demonstrating our commitment to excellence.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"1000\" src=\"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wordpress\/wp-content\/uploads\/2024\/12\/image.png\" alt=\"\" class=\"wp-image-409\" srcset=\"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wordpress\/wp-content\/uploads\/2024\/12\/image.png 1000w, https:\/\/www.excy-global.com\/blog\/sewing-dept\/wordpress\/wp-content\/uploads\/2024\/12\/image-300x300.png 300w, https:\/\/www.excy-global.com\/blog\/sewing-dept\/wordpress\/wp-content\/uploads\/2024\/12\/image-150x150.png 150w, https:\/\/www.excy-global.com\/blog\/sewing-dept\/wordpress\/wp-content\/uploads\/2024\/12\/image-768x768.png 768w\" sizes=\"auto, (max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p><em>(The image above showcases our two main patterns: Comfort Elegance (left) and Neo Classico (right).)<\/em><\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Let\u2019s Dive Deeper into the Production Process<\/h3>\n\n\n\n<p>Below, we provide a detailed overview of the production stages, focusing primarily on our Aomori factory.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">1. <strong>Order Reception<\/strong><\/h4>\n\n\n\n<p>Orders are received via our web input system or fax from department stores and other clients. Measurements, designs, and specifications are input into a CAD system. Patterns are efficiently arranged to minimize fabric waste before sending data to the CAM system.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><em>CAD\/CAM systems convert order data into patterns and allow automatic cutting without traditional templates.<\/em><\/li>\n<\/ul>\n\n\n\n<h4 class=\"wp-block-heading\">2. <strong>Cutting<\/strong><\/h4>\n\n\n\n<p>Data from the CAD system is transferred in real time to three automatic cutting machines, ensuring precise fabric cuts in about three minutes per jacket. For complex designs, such as checkered patterns requiring alignment, skilled workers use hand-cutting techniques.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">3. <strong>Sewing<\/strong><\/h4>\n\n\n\n<p>With approximately 200 sewing steps for jackets and 100 for trousers, a team of 160 professionals works in assembly lines. Each worker specializes in a specific task, using dedicated sewing machines and hand-sewing techniques for precision and efficiency.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">4. <strong>Pressing and Finishing<\/strong><\/h4>\n\n\n\n<p>Specialized pressing machines shape each component\u2014sleeves, collars, fronts, shoulders, and backs\u2014to create the suit\u2019s characteristic structure. Hand-ironing is used for final adjustments, resulting in a refined silhouette.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">5. <strong>Inspection<\/strong><\/h4>\n\n\n\n<p>Multiple inspections are conducted during and after sewing, pressing, and final finishing stages. Skilled inspectors meticulously verify measurements, stitching, and overall quality based on customer data input into the CAD system.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Conclusion<\/h3>\n\n\n\n<p>As you may know, our company has long partnered with Gents Co., Ltd., based in Fukushima, serving as a gateway for easy-order men\u2019s suits. Some may wonder why we are now collaborating with another factory in the same category. This collaboration with Miyuki Keori reflects our commitment to meeting diverse customer needs and continually evolving.<\/p>\n\n\n\n<p>By partnering with Miyuki Keori, we can now offer more competitive pricing, an expanded range of patterns distinct from GX, and unique products that integrate Miyuki\u2019s textiles with finished garments.<\/p>\n\n\n\n<p>For sample products, detailed factory information (including pricing), and guidance on order forms, please feel free to contact us. We\u2019ll be happy to assist you with any questions!<\/p>\n\n\n\n<p>For inquiries about additional services, such as men\u2019s and women\u2019s suits, dress shirts, jersey suits, and coats, please contact Yamamoto Manufacturing&#8217;s sewing department. Our B2B order brand <strong>GX<\/strong> is also available!<\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>What is Miyuki Keori&#8217;s Sewing Factory? Miyuki Keori operates two sewing factories, one in Yomogita Village, Aomori, and another in Otaru City, Hokkaido. Each factory specializes in sewing jackets, slacks, and vests. While the locations differ, the machinery and production <a class=\"more-link\" href=\"https:\/\/www.excy-global.com\/blog\/sewing-dept\/introducing-a-new-easy-order-factory-with-outstanding-cost-performance\/\">Read More &#8230;<\/a><\/p>\n","protected":false},"author":4,"featured_media":411,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[5,7,1],"tags":[],"class_list":["post-407","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-japanese-factory","category-suit","category-1"],"_links":{"self":[{"href":"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wp-json\/wp\/v2\/posts\/407","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wp-json\/wp\/v2\/comments?post=407"}],"version-history":[{"count":2,"href":"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wp-json\/wp\/v2\/posts\/407\/revisions"}],"predecessor-version":[{"id":412,"href":"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wp-json\/wp\/v2\/posts\/407\/revisions\/412"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wp-json\/wp\/v2\/media\/411"}],"wp:attachment":[{"href":"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wp-json\/wp\/v2\/media?parent=407"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wp-json\/wp\/v2\/categories?post=407"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.excy-global.com\/blog\/sewing-dept\/wp-json\/wp\/v2\/tags?post=407"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}